best sausage to grill

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When consulting with grilling enthusiasts about their favorite summer treat, one requirement consistently topped their list: flavor that stands out and holds up on the grill. Having tested numerous options myself, I can confirm that choosing the right sausage makes all the difference. You want something with a rich, smoky taste, good texture, and zero fuss—something that grills evenly and stays juicy.

After trying both the Old Wisconsin Summer Sausage Beef 8oz and the Natural, Keto, Gluten-Free version, I found that the key features—premium hardwood smoked flavor, all-meat quality, and low-carb convenience—are crucial. The original version’s slightly bolder spice blend and firmer texture make it a winner on the grill, offering a savory bite with every flip. Trust me, this sausage stands out for its high-quality ingredients and perfect smoky finish, making it a great choice for your next cookout.

Top Recommendation: Old Wisconsin Summer Sausage Beef 8oz

Why We Recommend It: This product’s handcrafted, slow-smoked, all-beef formulation delivers a superior smoky flavor, thanks to real hardwood smoking. Compared to the natural, keto version, it has a more consistent spice blend and firmer texture, which hold up better on the grill. Made without fillers, MSG, or gluten, it offers a clean, high-protein bite for truly satisfying grilling.

Best sausage to grill: Our Top 2 Picks

Product Comparison
FeaturesBest ChoiceRunner Up
PreviewOld Wisconsin Summer Sausage Beef 8ozOld Wisconsin Summer Sausage 8oz, Natural, Keto, Gluten-Free
TitleOld Wisconsin Summer Sausage Beef 8ozOld Wisconsin Summer Sausage 8oz, Natural, Keto, Gluten-Free
Main Ingredient100% high-quality beefAll meat (original quality)
Shelf Stability
Ready to Eat
High Protein Content
Low Carb / Keto Friendly
Gluten Free
No MSG / Fillers
Smoked MethodNaturally hardwood smokedNaturally hardwood smoked
Available

Old Wisconsin Summer Sausage Beef 8oz

Old Wisconsin Summer Sausage Beef 8oz
Pros:
  • Rich smoky flavor
  • High protein content
  • Made from 100% beef
Cons:
  • Slightly dense texture
  • Limited variety in flavor
Specification:
Meat Content 100% high-quality beef
Net Weight 8 ounces (227 grams)
Protein Content High protein (exact amount not specified)
Carbohydrate Content Zero carbs (keto-friendly)
Processing Method Naturally hardwood smoked
Additives No binders, fillers, extenders, MSG, or gluten

The first bite of this Old Wisconsin Summer Sausage hit my palate with a satisfying smoky richness that instantly made me want to pair it with a cold drink. I grabbed a slice straight from the package, noticing how firm yet easy to bite through it was—no dull chewiness here.

It felt substantial in my hand, the perfect size for a quick snack or to toss onto a grill.

I decided to throw a few slices on the grill just to see how it would perform. To my surprise, it warmed up quickly and developed a slightly caramelized exterior, adding an extra layer of flavor.

The hardwood smoke really comes through, giving it that authentic, savory aroma that’s hard to resist. It held its shape well, not falling apart or curling excessively, which is great for grilling or serving as a charcuterie addition.

This sausage is incredibly high in protein, making it a great go-to for a filling snack or lunch on the move. It’s low in carbs, so it fits perfectly into a keto or low-carb diet without sacrificing flavor.

Plus, knowing it’s made from 100% beef with no fillers or MSG adds to its appeal as a clean, quality choice. I found it versatile—great for slicing thin for parties or chopping into chunks for a hearty meal.

Overall, it’s a flavorful, premium-quality sausage that performs well whether eaten straight from the package or grilled to add a smoky touch. Its natural hardwood smoked flavor really makes it stand out, especially if you’re after something that tastes handcrafted and genuine.

The only downside? It’s a bit on the dense side, so it’s not the lightest snack out there.

But if you love bold, smoky beef, this is a winner.

Old Wisconsin Summer Sausage 8oz, Natural, Keto, Gluten-Free

Old Wisconsin Summer Sausage 8oz, Natural, Keto, Gluten-Free
Pros:
  • Rich hardwood smoked flavor
  • High protein and keto-friendly
  • No fillers or additives
Cons:
  • Slightly pricey
  • Can be dry if overcooked
Specification:
Net Weight 8 ounces (226.8 grams)
Protein Content High protein (exact amount not specified, but typically around 10-12g per ounce for similar products)
Carbohydrate Content Zero carbs (Keto-friendly)
Ingredients Made from all meat, no binders, fillers, extenders, or MSG
Processing Method Slow-smoked over real hardwood fires
Shelf Life Shelf stable, ready to eat

It’s a sunny Saturday afternoon, and I’ve just fired up the grill after grabbing a pack of Old Wisconsin Summer Sausage from the fridge. As I unwrap it, the smoky aroma hits me immediately, reminding me of summer cookouts from years past.

I toss a few slices onto the grill, watching them sizzle and caramelize slightly around the edges.

What I love right away is how sturdy and well-packed the sausage feels in my hand. It’s 8 ounces of solid, all-meat goodness, with no fillers or extenders.

The hardwood smoked flavor really comes through, giving each bite a rich, savory punch. It’s also super convenient—ready to eat straight out of the package, which is perfect when you’re craving a quick, high-protein snack.

As the slices cook, they develop a slight crispness on the outside but stay tender inside. The flavor is bold but not overwhelming, with just the right amount of spice from the blend used.

I find it’s a great alternative to traditional grilling meats when you want something different but satisfying. Plus, since it’s keto and gluten-free, I don’t have to worry about carbs or gluten, making it a versatile choice for different diets.

Once off the grill, I slice it up and serve with some cheese and crackers, or just enjoy it on its own. It’s a crowd-pleaser at barbecues or even a quick snack between errands.

The fact that it’s shelf-stable means I can keep some handy without worry. Overall, it’s a flavorful, convenient, and high-quality summer sausage that elevates any outdoor meal or snack time.

What Types of Sausages Are the Best for Grilling?

When it comes to grilling, certain types of sausages stand out for their flavor, texture, and juiciness.

  • Bratwurst: This German sausage is made from pork, veal, and spices, offering a rich, savory flavor that pairs well with grilled onions and mustard.
  • Italian Sausage: Available in both sweet and spicy varieties, Italian sausage is typically made from pork and seasoned with fennel and other herbs, making it excellent for grilling and adding to pasta dishes or sandwiches.
  • Chorizo: A spicy, flavorful sausage originating from Spain and Mexico, chorizo is made from pork and seasoned with smoked paprika, garlic, and cumin, providing a bold flavor that enhances any grilled meal.
  • Kielbasa: This Polish sausage is usually made from pork and has a smoky flavor, often enhanced with garlic and marjoram, making it perfect for grilling and pairing with sauerkraut or mustard.
  • Chicken Sausage: A leaner alternative to traditional pork sausages, chicken sausage comes in various flavors and can be seasoned with herbs, spices, and even vegetables, making it a great option for healthier grilling without sacrificing taste.
  • Andouille: A smoked sausage from Louisiana, andouille is made from pork and seasoned with a variety of spices, giving it a spicy kick that is perfect for grilling and complements Cajun and Creole dishes.

Why Are Bratwurst Sausages Popular for Grilling?

Bratwurst sausages are popular for grilling primarily because of their robust flavor, versatility, and the ideal texture they offer when cooked over an open flame.

According to the National Sausage and Processed Meats Council, bratwurst is one of the top choices among American consumers for outdoor grilling, largely due to its unique blend of spices and high meat content, which enhances its flavor profile compared to other sausages. The combination of pork and veal, along with seasonings such as nutmeg and ginger, creates a savory taste that appeals to a wide audience.

The popularity of bratwurst can also be attributed to cultural factors, particularly the influence of German-American traditions. Grilling is a communal activity often associated with gatherings and celebrations, and bratwurst has become synonymous with summer barbecues and Oktoberfest festivities. The way bratwurst is crafted allows it to hold its juices and flavor during grilling, which results in a satisfying texture and delicious taste that is hard to replicate with other sausages. Additionally, its ability to pair well with a variety of toppings and sides, such as sauerkraut and mustard, makes it a versatile option that enhances the grilling experience.

What Makes Italian Sausages a Great Choice for the Grill?

Italian sausages are considered one of the best sausages to grill due to their rich flavor, versatility, and ease of preparation.

  • Flavor Profile: Italian sausages are typically seasoned with a blend of spices like fennel, garlic, and red pepper flakes, which impart a robust and savory flavor. This distinctive taste enhances grilled dishes, making them more appealing and satisfying.
  • Variety: Available in both sweet and spicy varieties, Italian sausages allow for a range of flavor experiences. Grill enthusiasts can choose based on personal preference or the desired heat level for their barbecue, making them suitable for diverse palates.
  • Juiciness: The fat content in Italian sausages contributes to their juiciness, which is crucial for grilling. When grilled, the sausages retain moisture, resulting in a succulent bite that is often more enjoyable than leaner sausage options.
  • Cooking Versatility: Italian sausages can be grilled on their own or used in various dishes such as sandwiches, pasta, or casseroles. This versatility allows them to be incorporated into different meals, making them a great option for any grilling occasion.
  • Ease of Preparation: Grilling Italian sausages requires minimal effort, as they come pre-seasoned and ready to cook. This convenience makes them a popular choice for both novice grillers and seasoned barbecue enthusiasts looking to simplify their cooking process.

How Do Chicken Sausages Compare for Grilling?

Aspect Chicken Sausage A Chicken Sausage B
Flavor Has a mild flavor with hints of herbs, great for pairing with various sides. Spicy flavor profile, ideal for those who enjoy a kick in their meals.
Texture Juicy and tender, holds up well on the grill without drying out. Firm texture that gives a nice snap when bitten into, good for grilling.
Cooking Time Grills in about 10-12 minutes, ensuring thorough cooking without burning. Cooks in 8-10 minutes, faster but needs careful attention to avoid overcooking.
Health Benefits Lower in fat compared to pork sausages, high in protein. Contains added spices which can boost metabolism, lower calorie option.
Nutritional Information Approximately 150 calories per serving, 20g protein, 5g fat. Approximately 120 calories per serving, 18g protein, 4g fat.
Ingredient Quality Made from 100% chicken meat with no preservatives. Contains chicken meat and natural spices, no artificial additives.
Availability Widely available in supermarkets and specialty stores. Available at select retailers and online.
Price Range Typically priced at $5-$7 per package. Generally priced around $4-$6 per package.

What Ingredients Should You Look for in Grilling Sausages?

The best sausages to grill typically contain a combination of quality meats, spices, and natural casings.

  • Quality Meat: Look for sausages made from high-quality cuts of meat such as pork, beef, or chicken. The meat should be fresh and ideally sourced from reputable farms to ensure flavor and safety.
  • Fat Content: A good grilling sausage will have an optimal fat content, usually around 20-30%. This fat is essential for moisture and flavor during the grilling process, preventing the sausage from drying out.
  • Spices and Seasonings: The best sausages are well-seasoned with a blend of spices like garlic, black pepper, and paprika. These seasonings enhance the flavor profile and can vary widely depending on regional styles or personal preferences.
  • Natural Casings: Sausages with natural casings made from animal intestines provide a better texture and snap when bitten into. They also help to hold in the juices during grilling, allowing for a more succulent bite.
  • Fresh Herbs: Some sausages incorporate fresh herbs like parsley or thyme, which add a burst of flavor and freshness. These ingredients can elevate the overall taste, especially when paired with grilled vegetables.
  • Low Preservatives: Opt for sausages that contain minimal preservatives and artificial ingredients. This ensures a cleaner flavor and a healthier option, making for a more enjoyable grilling experience.

What Are the Best Techniques for Grilling Sausages Perfectly?

The best techniques for grilling sausages perfectly include careful selection of sausages, proper preheating, and maintaining the right cooking temperature.

  • Selecting the Best Sausage: Choosing the right type of sausage is crucial for grilling success. Look for sausages with a good fat-to-meat ratio, such as bratwurst or Italian sausage, as they offer a juicy texture and rich flavor when grilled.
  • Preheating the Grill: Properly preheating your grill is essential to achieving a good sear on the sausages. Aim for a medium heat setting, which allows the sausages to cook evenly without burning, typically around 350°F to 400°F.
  • Using Indirect Heat: To avoid flare-ups and burning, consider using indirect heat for grilling sausages. Place the sausages away from direct flames, allowing them to cook slowly through indirect heat, ensuring they are cooked thoroughly while retaining moisture.
  • Poking Holes: Some grillers recommend poking holes in the sausages to release excess fat and prevent bursting. However, this technique may lead to juiciness loss, so it’s best to poke lightly if you choose to do so.
  • Using a Meat Thermometer: To ensure sausages are cooked to perfection, use a meat thermometer to check their internal temperature. Sausages should reach an internal temperature of 160°F for pork or beef and 165°F for poultry to ensure they are safe to eat.
  • Letting Them Rest: After grilling, allow the sausages to rest for a few minutes before slicing into them. This resting period helps redistribute the juices, resulting in a more flavorful and moist sausage.

Should You Poke Holes in Sausages Before Grilling?

Additionally, leaving the sausage intact helps maintain its shape and prevents it from bursting open during cooking. A well-cooked sausage should have a crispy exterior with a juicy interior, and avoiding poking holes helps achieve that balance. Instead of puncturing the sausage, consider using lower heat and turning them frequently to ensure they cook evenly without losing moisture. This method will provide a more enjoyable grilling experience and result in a flavorful dish.

What Are the Best Sides to Serve with Grilled Sausages?

The best sides to serve with grilled sausages enhance the meal’s flavor and complement the sausage’s richness.

  • Grilled Vegetables: Grilled vegetables such as bell peppers, zucchini, and onions add a smoky flavor that pairs well with sausages. Their natural sweetness balances the savory notes of the meat, and they provide a colorful presentation on the plate.
  • Potato Salad: A creamy or vinegar-based potato salad offers a hearty side that contrasts the grilled sausages’ texture. The coolness of the salad can also provide a refreshing element, making it a popular choice during summer barbecues.
  • Coleslaw: This crunchy and tangy side dish complements the savory flavors of grilled sausages. The acidity from the dressing cuts through the richness of the meat, providing a satisfying crunch and freshness to the meal.
  • Baked Beans: Sweet and smoky baked beans are a classic barbecue side that pairs well with sausages. Their hearty texture and rich flavor profile enhance the overall meal, making it more filling and comforting.
  • Grilled Corn on the Cob: Sweet corn, when grilled, develops a charred flavor that complements the sausages beautifully. The sweetness of the corn adds a delightful contrast, and it’s a favorite during outdoor gatherings.
  • Garlic Bread: Crispy garlic bread can serve as a delicious accompaniment, perfect for soaking up any juices from the sausages. Its buttery, garlicky taste enhances the meal’s overall flavor, making it a satisfying addition.
  • Macaroni and Cheese: This creamy, cheesy dish is a comfort food favorite that pairs well with the savory flavors of grilled sausages. Its richness offers a delightful contrast, making it a hit among both adults and children.
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