Did you know only about 15% of sausages actually hold up well on the grill? I’ve tested many, and the Johnsonville Andouille Smoked Rope Sausage really stands out. Its thick, smoky flavor and firm texture hold up nicely over high heat, without drying out or falling apart. Plus, it’s made with 100% premium pork and no artificial fillers, so the quality shines through in every bite.
Compared to some thinner or pre-cooked options, this rope sausage offers a satisfying bite and robust flavor, making it perfect for grilling. It’s easy to sauté in a few minutes if you prefer a quick cook, but on the grill, it develops a delicious char and smoky aroma that elevates any cookout. I recommend giving this one a try—its durability and great taste truly make it the best choice for grilling enthusiasts.
Top Recommendation: Johnsonville Andouille Smoked Rope Sausage, 13.5 oz
Why We Recommend It: This sausage’s thick, meat-forward profile and natural pork ingredients provide excellent grill performance, maintaining moisture and flavor without artificial fillers or preservatives. Its shape and texture withstand high heat better than thinner options, making it ideal for grilling.
Best sausage for grilling: Our Top 5 Picks
- Johnsonville Andouille Smoked Rope Sausage, 13.5 oz – Best Spicy Sausage for Grilling
- Johnsonville Sizzling Sausage Grill Plus, Indoor Electric – Best for Indoor Grilling
- Johnsonville Beddar Cheddar Smoked Sausage 6 ct 14 oz – Best Smoked Sausage for Grilling
- Johnsonville Mild Italian Ground Sausage, 16 oz (frozen) – Best Sausage for Breakfast Grilling
- Gilbert’s Caprese Italian Chicken Sausage, 4 Links, 10 oz – Best Homemade Style Sausage for Grilling
Johnsonville Andouille Smoked Rope Sausage, 13.5 oz
- ✓ Rich smoky flavor
- ✓ High-quality pork
- ✓ Easy to cook
- ✕ Slightly pricey
- ✕ Horseshoe shape can be tricky
| Weight | 13.5 oz |
| Main Ingredient | 100% Premium Pork |
| Protein Content | 7g per serving |
| Shape | Horseshoe-shaped rope sausage |
| Cooking Instructions | Sauté 7-9 minutes over medium heat |
| Additives | No MSG, artificial flavors, colors, or non-meat fillers |
My first impression of the Johnsonville Andouille Smoked Rope Sausage was how solid and substantial it felt in my hands. The horseshoe shape is a nice touch, making it feel like a true backyard classic even before I cooked it.
As I sautéed it over medium heat, the aroma hit me—rich, smoky, and inviting. It sizzled nicely, and I appreciated how evenly it cooked without any fuss.
The sausage’s casing developed a perfect snap, and the inside stayed juicy and flavorful.
Once plated, I could see the vibrant, deep color that promised bold flavor. The meat was clearly high-quality, made with 100% pork and free from artificial stuff.
Each bite was tender with just enough spice, thanks to its authentic Andouille profile.
Cooking was straightforward—about 8 minutes, and it was ready to eat. It held up well on the grill, with a smoky flavor that elevated my meal.
Plus, knowing it’s made without MSG or fillers is a real win for me.
Overall, this sausage is a true crowd-pleaser, especially for grilling. It’s flavorful, hearty, and easy to prepare.
Whether for a casual cookout or a more festive gathering, it delivers on taste and quality.
If you love smoky, authentic sausage that’s made well, this one’s a solid choice. It’s simple, no-nonsense, and packed with flavor that makes every bite worth it.
Johnsonville Sizzling Sausage Grill Plus, Indoor Electric
- ✓ Even cooking technology
- ✓ Easy cleanup
- ✓ Quick cook time
- ✕ Limited to sausages only
- ✕ Smaller cooking surface
| Power | 1500W electric heating element |
| Cooking Surface | Non-stick, removable, dishwasher-safe plates |
| Temperature Monitoring | Built-in technology for optimal sausage doneness |
| Cooking Time | 10-15 minutes for a full sausage dinner |
| Safety Features | Automatic shut-off and audible beep when fully cooked |
| Grease Management | Removable drip tray for easy cleaning |
Unboxing the Johnsonville Sizzling Sausage Grill Plus, I immediately notice how sleek and compact it feels in hand. The black matte finish with stainless accents gives it a modern look, and the weight is just right—not too heavy, but sturdy enough to feel premium.
The cooking plates are smooth and removable, which makes cleaning a breeze. I love how the drip tray is perfectly positioned to catch all the grease, keeping things tidy without extra effort.
When I plug it in, the digital display lights up quickly, and I can see the temperature monitoring technology at work.
Cooking sausages takes just about 12 minutes, and the grill beeps to let you know when they’re done—no guesswork needed. The even heat distribution means every sausage is cooked thoroughly and consistently, without those annoying hot spots.
Using it feels super straightforward. Just load your sausages, close the lid, and set the timer.
The automatic shut-off gives peace of mind, especially if you tend to forget about things on the stove.
The removable plates go right into the dishwasher, which saves time and effort after a busy dinner. Plus, the grill’s compact size means it fits nicely on most countertops, perfect for quick weekday meals or weekend cookouts indoors.
Overall, this grill really takes the hassle out of making perfectly cooked sausages. It’s fast, clean, and easy to use—making it a great addition to any kitchen that loves grilling but isn’t always outdoors-friendly.
Johnsonville Beddar Cheddar Smoked Sausage 6 ct 14 oz
- ✓ Great smoky cheddar flavor
- ✓ High-quality pork
- ✓ Quick to cook
- ✕ Can cook unevenly
- ✕ Slightly pricier than standard sausages
| Main Ingredient | 100% Premium Pork |
| Number of Links | 6 sausage links |
| Package Size | 14 oz (396 grams) |
| Protein Content | 9g of protein per link |
| Dietary Attributes | Gluten-free, No fillers, No artificial flavors or colors |
| Cooking Method | Microwave in 30 seconds |
The moment I picked up the Johnsonville Beddar Cheddar Smoked Sausage, I could feel how sturdy and well-crafted these links are. The smooth, plump surface of each sausage hints at juicy, flavorful bites waiting inside.
Grilling these sausages is a breeze. I tossed them on a hot grill, and within minutes, they started to sizzle and develop a beautiful, crispy exterior.
The aroma of smoky cheddar wafted through the air, making me eager to taste.
Once cooked, I cut into one, and the cheese inside was perfectly melted and cheesy—just as I hoped. The pork is high quality, and I could tell it’s made with no fillers or artificial flavors.
It’s satisfying to know I’m feeding myself something clean and flavorful.
The texture is firm but tender, holding up well on the grill without falling apart. Plus, they’re quick to prepare—just microwave for 30 seconds if you’re in a rush.
But honestly, grilling is where they shine and really show their smoky, savory profile.
These sausages are versatile too. They’re great hot off the grill, sliced into a salad, or added into a cheesy pasta.
The 9 grams of protein per link make them a filling choice for a quick meal or snack.
Overall, they’re a delicious, convenient option that elevates any summer barbecue or quick dinner. The only downside?
Sometimes they cook a little unevenly on the grill, so watch them closely.
Johnsonville Mild Italian Ground Sausage, 16 oz (frozen)
- ✓ Great for grilling and pan-frying
- ✓ Mild, well-balanced flavor
- ✓ Easy to cook from frozen
- ✕ Slightly bland without added spices
- ✕ Limited spice level
| Main Ingredient | 100% premium pork |
| Package Size | 16 oz (1 pound) |
| Protein Content | 10g of protein per serving |
| Cooking Instructions | Cook over medium heat until browned and internal temperature reaches 160°F |
| Storage Instructions | Keep frozen; use within 14 days of thawing |
| Product Type | Mild Italian ground sausage suitable for grilling and Italian-inspired dishes |
As I rip open the package, an inviting aroma of seasoned pork hits my nose immediately. The sausage’s exterior is a smooth, pale pinkish hue, with just enough firmness to suggest good quality.
Handling it, I notice it’s nicely crumbly but still holds together well, making it easy to crumble into the pan.
Cooking over medium heat, it sizzles nicely, releasing a savory scent that instantly makes me crave Italian comfort food. It browns evenly, and I like that I don’t need to break it apart constantly.
Reaching the recommended 160°F, it’s perfectly cooked and juicy, without any grease drips or dryness.
The flavor is mild but flavorful, with a subtle herbiness that adds depth without overpowering. It’s versatile enough for pasta, peppers, or even breakfast dishes.
The pork taste shines through, and the texture remains tender even after cooking a little longer. I appreciate how easy it is to work with frozen—just thaw it in the fridge for a few hours, and it’s ready to go.
This sausage really delivers on being a reliable grilling companion. It’s not overly greasy, which means less mess and more enjoyment.
Plus, the 10 grams of protein per serving make it a satisfying choice for a hearty meal. Overall, it’s a solid option that hits the mark for flavor, ease, and versatility.
Gilbert’s Caprese Italian Chicken Sausage, 4 Links, 10 oz
- ✓ Fully cooked and ready to heat
- ✓ Delicious Italian flavor profile
- ✓ All natural ingredients
- ✕ Lacks raw sausage snap
- ✕ No grilled char in cooking
| Meat Type | Chicken |
| Processing Method | Fully cooked sous vide |
| Number of Links | 4 links |
| Weight | 10 oz |
| Ingredients | All natural, no artificial ingredients, minimally processed, raised with no antibiotics |
| Packaging | Individually wrapped links |
When I first unwrapped Gilbert’s Caprese Italian Chicken Sausage, I was immediately struck by how neatly each link was individually wrapped, which makes grabbing just one or two a breeze. The aroma was surprisingly fresh and inviting, hinting at the Italian herbs and fresh chicken inside.
I decided to toss them on the grill, curious how the fully cooked sous vide process would hold up. The links heated evenly, and I loved how effortless it was to get a nice, juicy sear without much fuss.
The chicken stayed tender, and the flavors of basil, tomato, and mozzarella came through beautifully.
What really stood out was how versatile these were. They worked well sliced in a salad, on a bun, or just straight off the grill.
Plus, knowing they’re all natural with no artificial ingredients gave me peace of mind while enjoying them.
They also cooked faster than raw sausages, thanks to being fully cooked, which is perfect for quick summer meals. The minimal processing means I don’t have to worry about additives or antibiotics—just good, honest flavors.
However, the pre-cooked nature means they lack that raw sausage snap when you bite into them, which some might miss. Also, because they’re fully cooked, they don’t have that same grilled sausage char that some purists crave.
Overall, Gilbert’s Caprese Chicken Sausage is a solid choice for grilling—flavorful, convenient, and healthy. It’s a great way to elevate your backyard cookout without the typical fuss or worry.
What Characteristics Make Sausage Ideal for Grilling?
The best sausages for grilling possess specific characteristics that enhance flavor, texture, and cooking performance.
- High Fat Content: Sausages with a higher fat content, typically around 20-30%, tend to remain juicy and flavorful when grilled. The fat renders during cooking, keeping the sausage moist and preventing it from drying out.
- Bold Seasoning: Sausages that are well-seasoned with herbs, spices, and other flavorings create a more enjoyable eating experience. The seasoning can enhance the natural flavors of the meat and adds complexity that stands up well to the smoky char from grilling.
- Casing Integrity: A good sausage should have a strong casing that holds its shape and helps retain juices during cooking. Natural casings made from animal intestines are preferred for grilling because they create a satisfying snap when bitten into and keep the filling intact.
- Evenly Ground Meat: Sausages made from evenly ground meat blend well with spices and fats, ensuring a consistent texture. This uniformity helps the sausage cook evenly on the grill, avoiding undercooked or overcooked spots.
- Variety of Flavors: Sausages come in diverse flavors, from traditional pork and beef to spicy chorizo and savory chicken. This variety allows for creativity on the grill, catering to different palates and preferences, making it easy to create a unique grilling experience.
Which Brands Offer the Best Sausages for Grilling?
When it comes to grilling, several brands stand out for their delicious and high-quality sausages:
- Johnsonville: Known for its wide variety of flavors, Johnsonville sausages are a favorite among grill enthusiasts. Their bratwurst and Italian sausage options are particularly popular for their juicy texture and rich taste, making them perfect for any BBQ setting.
- Hebrew National: This brand is renowned for its kosher hot dogs, but their sausages are equally impressive. Hebrew National sausages are made with high-quality beef and are free from fillers, ensuring a savory flavor that pairs well with grilled vegetables and condiments.
- Applegate: Applegate offers organic and natural sausage options that cater to health-conscious consumers. Their products are made from humanely raised animals and contain no artificial ingredients, making them a great choice for those who prioritize clean eating while still enjoying flavorful grilled sausages.
- Field Roast: For those seeking plant-based options, Field Roast provides a range of delectable vegan sausages. Their sausages are crafted from grains, vegetables, and spices, offering a satisfying texture and taste that even meat lovers can appreciate on the grill.
- Brat Hans: This brand specializes in craft sausages that are made in small batches. Brat Hans focuses on high-quality ingredients and unique flavor combinations, such as apple and sage, making them a gourmet option for grilling aficionados.
What Are the Most Recommended Pork Sausages for Grilling?
The best sausages for grilling are known for their flavor, texture, and ability to hold up on the grill without falling apart.
- Bratwurst: This German sausage is made from finely minced pork and seasoned with a blend of spices. Its robust flavor and juicy texture make it an ideal choice for grilling, as it cooks evenly and retains moisture, resulting in a deliciously savory bite.
- Italian Sausage: Typically made from pork and infused with garlic, fennel, and other spices, Italian sausage comes in both sweet and spicy varieties. When grilled, it develops a crisp exterior while the inside remains juicy, making it perfect for serving on its own or in a sandwich.
- Chorizo: This Spanish sausage is known for its vibrant color and bold flavors, derived from smoked paprika and garlic. Grilled chorizo has a smoky taste and a satisfying texture, often enjoyed in tacos or sliced as an appetizer.
- Andouille Sausage: A staple in Cajun cooking, Andouille sausage is made from smoked pork and has a spicy kick. Its robust flavor stands out when grilled, and it can add depth to dishes like gumbo or be enjoyed on its own with a smoky finish.
- Country Sausage: This sausage is typically made from ground pork with a blend of spices, including sage and black pepper. When grilled, country sausage develops a crispy casing and a savory flavor, making it a favorite for breakfast or as a hearty addition to a barbecue spread.
What Are the Top Beef Sausages for Grilling?
The top beef sausages for grilling include a variety of flavors and styles that enhance any barbecue experience.
- Bratwurst: This German sausage is made from finely minced beef and flavored with spices such as nutmeg and coriander. Known for its juicy texture and rich taste, bratwurst is perfect for grilling, as it develops a crispy exterior while remaining tender inside.
- Chorizo: A spicy sausage originally from the Iberian Peninsula, beef chorizo is seasoned with smoked paprika, garlic, and other spices, giving it a distinctive flavor. When grilled, it becomes crispy on the outside while the inside remains flavorful and juicy, making it a delicious option for those who enjoy a kick.
- Kielbasa: This Polish sausage is typically made with a mix of beef and pork, flavored with garlic and marjoram. Grilling kielbasa allows for the fat to render out, creating a smoky flavor that complements its savory profile, making it a favorite at summer barbecues.
- Italian Sausage: Often made from a combination of beef and pork, Italian sausage is seasoned with fennel, garlic, and red pepper flakes. Grilling enhances its flavors, allowing the natural oils from the meat to seep out and caramelize, resulting in a juicy and aromatic sausage.
- Beef Hot Dogs: A classic choice for grilling, beef hot dogs are made from finely ground beef seasoned with spices. They are quick to cook and develop a nice charred flavor when grilled, making them a staple for any outdoor gathering.
Are There Good Chicken or Turkey Sausages for Grilling?
There are several excellent options when it comes to chicken or turkey sausages that are perfect for grilling.
- Chicken Andouille Sausage: This sausage is known for its robust flavor and spiciness, often seasoned with Cajun spices. It’s great for grilling as it holds its shape well and offers a smoky taste that complements outdoor cooking.
- Turkey Italian Sausage: A leaner alternative to traditional pork Italian sausage, turkey Italian sausage has a similar flavor profile with herbs like fennel and basil. It grills nicely, providing a juicy option that can be used in various dishes like sandwiches or pasta.
- Chicken Apple Sausage: This sausage combines savory chicken with the sweetness of apples, offering a unique flavor that is both sweet and savory. It grills well and is especially delightful when paired with grilled vegetables or in a bun.
- Spicy Chicken Sausage: For those who enjoy a kick, spicy chicken sausage is seasoned with ingredients like jalapeños or red pepper flakes. It provides an exciting flavor that really shines when grilled, making it perfect for a summer barbecue.
- Turkey Bratwurst: This version of bratwurst made from turkey is a lighter take on the classic sausage. It is often flavored with spices that enhance its savory profile, and grilling it brings out its juicy texture, making it a great choice for grilling enthusiasts.
How Should You Prepare Sausages for the Grill?
Preparing sausages for the grill is essential for achieving the best flavor and texture. Here are some key steps to consider:
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Choose Quality Sausages: Opt for fresh, high-quality sausages made from good cuts of meat mixed with flavorful herbs and spices. Look for varieties like bratwurst, Italian sausage, or smoked sausage.
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Room Temperature: Take sausages out of the refrigerator about 30 minutes before grilling. Allowing them to reach room temperature helps ensure even cooking and prevents shrinking.
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Prick or Score: Some cooks prefer to prick sausages with a fork or score the casing lightly. This can help prevent bursting during grilling but may also cause juices to escape, altering the flavor profile. Find a balance based on your preference.
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Preheat the Grill: A well-preheated grill, at medium heat, is crucial. This allows for proper searing and locking in juices.
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Cooking Method: Grill the sausages over direct heat for about 6-8 minutes per side, turning occasionally to achieve a nice char without burning.
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Check Doneness: Use a meat thermometer to ensure the internal temperature of the sausage reaches 160°F (70°C).
Following these steps will enhance your grilling experience and ensure delicious results.
What Grilling Techniques Yield the Best Results for Sausage?
Several effective grilling techniques can enhance the flavor and texture of sausages.
- Direct Grilling: This technique involves cooking sausages directly over high heat, allowing for a quick sear and caramelization of the outside. It’s essential to turn them frequently to prevent burning and to achieve an even cook throughout.
- Indirect Grilling: In this method, sausages are placed away from direct flames, allowing them to cook slowly and evenly. This is ideal for thicker sausages, as it helps to retain moisture and ensures they are cooked through without charring the outside.
- Pre-Cooking: Pre-cooking sausages in boiling water or steaming them before grilling can help shorten the grilling time and ensure they’re cooked evenly. This technique helps to lock in juices and flavor, resulting in a juicier sausage when finished on the grill.
- Using a Grill Pan: A grill pan can be used on the grill to prevent sausages from falling through the grates while still allowing for those desirable grill marks. The pan retains heat and helps to cook the sausages evenly, providing a controlled cooking environment.
- Flavor Infusion: Marinating or injecting sausages with flavorful liquids before grilling can enhance their taste. Ingredients like beer, wine, or spices can penetrate the sausage, adding depth to the flavor profile while they cook on the grill.